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Field Data Workshop II
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ISTA FIELD DATA WORKSHOP II

A Workshop Series Addressing the Benefits, Theories, and Practical Aspects of Field Measurement, Data Analysis, and Creation of Simulation Tests REGISTER TODAY

ISTA’s Field Data Workshop II will be held October 14-15 at the James B. Henry Center for Executive Development on the Michigan State University Campus in East Lansing, Michigan. The workshop will review important information from the first Field Data Workshop for newcomers and will then address the basic ISTA techniques for analyzing data and translating it into meaningful testing profiles. Attendance at the first Field Data Workshop is not a prerequisite for attending this second of a series of workshops.

Utilizing guest speaker case studies, ISTA requirements and guideline presentations you will gain further insight into package shock/impact, drop and vibration field data analysis and summation techniques that would effectively contribute to ISTA’s “Data Depot” and to the development and enhancement of ISTA Test Procedures.

Modern field data recorders allow the accurate measurement of conditions during transportation and distribution. This data may then be used for package design and for the creation of laboratory simulation tests. Statistical significance and confidence are increased if appropriate data from many sources is combined and compiled.

ISTA has created the “Data Depot” as both a clearinghouse for transportation/distribution environment information and as a mechanism for data combination. The resultant information is used to develop and/or enhance ISTA Test Procedures.

REGISTER TODAY for this important workshop!


Field Data Workshop II Format
Wednesday, October 14, 2009
2:00-3:30pm Tour of the Michigan State University School of Packaging
4:00-5:00pm Device Manufacturer’s Demonstrations - location: Henry Center
5:00-7:00pm Welcome Reception - drinks and snacks will be provided - location: Henry Center

Thursday, October 15, 2009
8:00am - 4:30pm Field Data Workshop II - location: Henry Center


Current Workshop Speakers and Topics

Bill Kipp
ISTA
Associate Executive Director - Technical

Biography: Education: B.S.E.E. from Stanford University, 1962. Activities: ISTA member, IoPP member, chair of ASTM D10.15 (Fragility Assessment), Editorial Board member - Journal of Packaging Technology & Science. Achievements: ISTA CPLP-Professional, IoPP CPP-Fellow, first recipient of ISTA's R. David LeButt award.

Bill Kipp will be presenting on the following three topics:

Brief Review of Field Data Workshop 1 Concepts

At last year’s Field Data Workshop, we discussed issues related to obtaining valid and useful recordings of field data: instrument mounting, test packages, control of variables, recorder setup, documentation of the project, and the basics of data analysis. This presentation will briefly review these areas, and the FDW 1 technical handout will be provided to all attendees.

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From Vibration Field Recordings to Laboratory Simulations: Data Organization, Analysis, and Test Creation

This presentation will continue from the FDW 1 concepts and will discuss what to do next – how create meaningful and efficient laboratory vibration tests from proper recordings. The emphasis will be on information suitable for ISTA’s “Data Depot”. Topics will include:
• How to properly organize time-domain data
• What data to include and exclude
• Separation by field conditions and/or data characteristics
• Conversion to Power Spectral Density (PSD) plots
• Compiling and smoothing data
• Creating a practical vibration test
• Time-compression (“accelerated testing”)

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Analysis of Field Shock/Drop Data and Creation of Laboratory Tests

Continuing from the FDW 1 concepts, this presentation will discuss how to translate recorded information into meaningful laboratory tests. For shock/impact simulation, the challenge is to calculate laboratory pulses which adequately represent the measured shocks and are also producible on typical testing equipment. For drop, the challenge is twofold: first, to determine Equivalent Free-Fall Drop Heights from 3-axis acceleration-vs.-time data, and then to create laboratory drop tests which cover the statistical properties of the EFFDH population. Various approaches, including the application of Shock Response Spectrum (SRS) analysis and the “Sheehan Method” of statistical analysis, will be discussed.

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Practical Benefits and Issues in Using Sampled Vibration Data

Sam Sheppard Fidler
Pira International
Head of Distribution and Logistics

There is an increased use of data recorders for the development of focused vibration tests: also there is increased data in the public domain from which focused tests can be developed. The points presented will be illustrated with case studies.
This presentation covers the interpretation and use of time sampled data focusing on:

• The specific benefits for testing products distributed in regional markets and the need for field observations to add understanding to measurement
• How many journeys should be measured – and which ones
• Event and time triggered data
• Split profiles and the effects of sample period

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Biography: Education: BSc (Hons) Chemistry and Physics, Diploma in Packaging. Activities: Member of UK Institute of Packaging, Member of UK Institute of Logistics, IoPP Member, ISTA Member.


Kurtosis Control for Random Vibration

Matt Millard
Vibration Research
Product Support Engineer

Using field data measurements to develop more realistic random vibration tests by utilizing non-Gaussian probability distribution to ensure the test specimen experiences appropriate peak amplitude across the entire test frequency range.

 

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Biography: Matt Millard is the Product Support Engineer for Vibration Research. He is a mechanical engineer from Michigan Technological University where his studies focused on Sound and Vibration. He has over 10 years experience in sound and vibration ranging from Buzz, Squeak and Rattle testing to developing test specifications for automotive OEM's and suppliers.


Field Data Collection Beyond Acceleration

Dale Knochenmuss
Stress Engineering Services
Senior Associate

Field data collection for the transportation environment commonly focuses on the accelerations experienced by a package or the transport vehicle. Stress Engineering Services will present a case study involving the collection of accelerations along with additional channels of force data from within a unit load during truck transport. The case study will discuss correlation between the force measurements and the motion environment with an emphasis on understanding the dynamics of the packages within the unit load.

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Biography: Education BSME, University of Cincinnati


Measurement and Analysis of Shocks to Packages and Pails in Single Parcel Ground Shipping Environment

Koushik Saha
Michigan State University School of Packaging
Student and Research Assistant

Pails and drums have been used to ship many different types of hazardous materials (Hazmat) such as paints, solvents, adhesives, chemicals, etc. in palletized quantities. Over the last decade with the increase of single parcel shipment by companies such as DHL and FedEx, there is an increase in the shipment of such products in pails and drums individually through the single parcel environment. The objective of this study was to measure the shocks and impacts that occur to pails in the single parcel distribution environment. The study was conducted in the FedEx shipping environment in the United States. Pails with 5 gallon capacity from four different manufacturers were selected and instrumented with data recorders. The data collected was analyzed to develop performance tests in a controlled lab environment to replicate the shipping environment.

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Biography: Koushik Saha is currently pursing a Doctoral degree in the Packaging Science program at the School of Packaging, Michigan State University. He is a Research Assistant at the Distribution Packaging Lab at the School of Packaging. Education: M.S. Packaging Science, Michigan State University; M.S. Food Science, University of Florida


Investigation and Evaluation of the Distribution Environment for a Medical Device

Jason Strachota
Global Packaging Development, Smith & Nephew, Inc.
Packaging Development Engineer

A case study was conducted to evaluate the distribution cycle of medical device products. This case-study was broken into four different sections; temperature/RH, internal handling (sterilizer, warehouse), FedEx Express handling, and sales rep. handling. Using our field data recorders we were able to get quantitative data about the events that occur during distribution. Having this data we were able to support our move from ISTA 1G to ISTA 3A.

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Biography: Education – B.S. in Packaging, Michigan State University. Activities – IoPP member, ISTA member, ASTM member. Achievements – ISTA CPLP – Technologist, IoPP – CPIT


Field Data Recording - Discovering What the Standard PSD’s Don’t Tell You

Alan Crawford, CPLP
Abbott Nutrition
Research Engineer

Standard PSD’s do not include discrete vibration events that may be a source of damage to your product. By using field data recorders, you can discover and characterize these events so they may be simulated in the laboratory. Proper set up of data collection and subsequent analysis is key in developing focused simulated distribution stress tests. Data from domestic truck and international ocean container shipments is used to illustrate.

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Biography: Education: BS in Packaging - Michigan State University. MBA - Roosevelt University. Activities: Member of ISTA and IOPP. Achievements: ISTA CPLP - Professional Level, Presenter at 2 ISTA Transport Packaging Forums, Established the "Distribution Simulation Laboratory" transport stress simulation lab and the "Retail Room" simulated shopping aisle at Abbott Nutrition.


Tour of Michigan State University School of Packaging
Special arrangements have been made for both the Field Data Workshop and the CPLP Workshop attendees to tour MSU's School of Packaging facility on Wednesday, October 14th from 2:00-3:30pm. Transportation will not be provided from the Henry Center to the School of Packaging. Please contact Lisa Bonsignore at lisa@ista.org if you need transportation arrangments made for you. Click here to view detailed directions and a map to the MSU School of Packaging.


Device Manufacturer’s Demonstrations
On Wednesday, October 14th from 4:00-5:00pm device manufacturer's will provide detailed information and demonstrations on all aspects of their devices. Seperate meeting rooms will be provided for each manufacturer to optimize your one-on-one interaction with the manufacturers. The following manufacturer's will be present:

IST (Instrumented Sensor Technology, Inc.), Lansmont and Vibration Research


Registration Rate
The registration fee for this workshop is $575 for members and $625 for non-members and includes registration, materials, tour, breakfast, lunch, breaks and the welcome reception Wednesday evening. The rate does not include the CPLP workshop. Click here to register.


Accommodations
Our room block has expired at the Candlewood Suites (hotel attached to the main conference facility) but we encourage you to check with the hotel first before checking with other hotels. The room rate is $94 plus tax for a studio suite. Reservations can be made by either calling (517) 351-8181 or toll free at 1-888-299-2208. Mention ISTA to receive the special rate. Free parking for the length of your stay is included. Candlewood Suites offers a shuttle service from the Lansing Airport to the hotel between 8am-5pm. Reservations must be made in advance by calling the hotel directly at 517.351.8181. For attendees staying elsewhere or arriving outside the hours mentioned above, please call Country Club Taxi at 517.323.9070.

If you are unable to secure hotel accommodations do not hesitate to contact Lisa at ISTA Headquarters. We are confident we can locate accommodations for your stay.


Sponsor a Packaging Student to Attend the Field Data Workshop
We are offering companies a unique opportunity to support education by sponsoring a packaging student to attend the Field Data Workshop. The sponsorship fee is $175 per student and you may sponsor more than one student. All sponsors will receive special recognition on the ISTA website and on-site at the workshop. For more information, contact Lisa Bonsignore at lisa@ista.org.

Companies sponsoring students:


CPLP Workshop prior to the Field Data Workshop
CPLP Technician and Technologist sessions will be offered prior to the Field Data Workshop on October 13-14. The classes will be conducted on Tuesday October 13, with the Technician session from 8:00 a.m. to 12:30 p.m. and the Technologist session from 1:00 to 5:30 p.m. Applicants may take one or both classes. Exams will be administered the next morning, Wednesday October 14, from 8:00 a.m. to noon. Wednesday afternoon will be an optional tour of the School of Packaging at Michigan State University. Participants may then conveniently stay over to attend the Field Data Workshop, and even extend into the weekend to enjoy the homecoming festivities and football game at MSU! Registration fees for the CPLP workshops (in addition to the Field Data Workshop fee) are $695 per session, or $1250 for one person taking both. Contact Lisa Bonsignore at ISTA (lisa@ista.org, phone 517-333-3437) for more information.


Attend the Field Data Workshop and Stay the Weekend for the 2009 MSU Homecoming Happenings!
Some of you MSU fans may be interested in extending your stay into the weekend after the workshops to take advantage of all of the Michigan State University's Homecoming Events. Fall is a gorgeous time of the year in Michigan and it is truly special to be on MSU's campus during Homecoming Weekend. Homecoming will be celebrated from October 12-17, 2009. The homecoming parade will begin at 6 p.m. on Friday, October 16 and will feature the Spartan Marching Band, the MSU Alumni Marching Band, MSU cheerleaders, MSU student organizations, Greek sororities and fraternities, East Lansing community groups, high school marching bands and more.

The MSU Homecoming football game will be held on Saturday, October 17th. You can order game tickets online at the MSU Ticket Office or call (800) GO-STATE beginning August 1, 2009. Click here for more information.